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PERIODIC MAINTENANCE
YM Series Operation Manual 57
12/05
* For EPA requirements, see Inspection and Maintenance of EPA
Emission-Related Parts on page 58 .
Note: These procedures are considered normal maintenance and are performed at
the owner’s expense.
Air Intake
and
Exhaust
System
Clean the intake silencer
(air cleaner) element
Clean or replace the
exhaust / water mixing
elbow
Clean the breather pipe
Check the exhaust gas
condition
During
Operatio
n
Check diaphragm
assembly
●
Electrical
System
Check the alarm and
indicators
Check the electrolyte level
in the battery
Adjust the tension of the
alternator V-ribbed belt or
replace V-ribbed belt
Check the wiring
connectors
Engine
Cylinder
Head and
Block
Check for leakage of fuel,
engine oil and engine
coolant
After
Starting
Tighten all major nuts and
bolts
●
Adjust intake / exhaust
valve clearance
●
Miscellan
e- ous
Items
Check the remote control
cables
●
Adjust the propeller shaft
alignment
●
: Check or Clean : Replace ●: Contact your authorized Yanmar Marine dealer or distributor
System Item
Periodic Maintenance Interval
Before
Starting
See
Daily
Checks
on
page 59
.
Initial
50
Hours
Every
50
hours
or
monthly
which-
ever
comes
first
Every
100
hours
or six
months
which-
ever
comes
first
Every
150
hours
or one
year
which-
ever
comes
first
Every
250
hours
or one
year
which-
ever
comes
first
Every
1000
hours
or 4
years
which-
ever
comes
first
YM OPM_EN.book 57 ページ ２０１３年６月７日 金曜日 午前１１時１１分
- MARINE ENGINES 1
- Disclaimers: 2
- All Rights Reserved: 2
- TABLE OF 3
- CONTENTS 3
- TABLE OF CONTENTS 4
- AGENCY (EPA) ONLY 8
- RECORD OF OWNERSHIP 9
- INTRODUCTION 10
- YM Series Operation Manual 5 11
- 11
- Explosion Hazard 12
- Fire and Explosion Hazard 12
- Fire Hazard 12
- YM Series Operation Manual 7 13
- Poor Lighting Hazard 14
- Too l H a z a rd 14
- Flying Object Hazard 14
- Coolant Hazard 14
- YM Series Operation Manual 9 15
- 051101-00X00 16
- PRODUCT OVERVIEW 17
- New Engine Break-In 18
- COMPONENT 19
- IDENTIFICATION 19
- Right Side (Viewed from 20
- Flywheel) - 3YM20 20
- Flywheel) - 3YM30(E) 21
- - 3YM30(E) 21
- NAMEPLATES 22
- FUNCTION OF MAJOR COMPONENTS 23
- CONTROL EQUIPMENT 24
- Accessory power output 29
- 043801-00E00 29
- F1A - 3 AMP Fuse 29
- ACC Output 29
- Single-Handle Remote Control 30
- BEFORE YOU OPERATE 31
- Biodiesel Fuels 32
- Additional Technical Fuel 33
- Requirements 33
- Handling of Diesel Fuel 33
- Filling the Fuel Tank 35
- Bleeding the Fuel System 36
- Handling Engine Oil 37
- Checking the Engine Oil 38
- Adding Engine Oil 38
- MARINE GEAR OR SAIL 39
- DRIVE OIL 39
- ENGINE COOLANT 40
- Checking and Adding Coolant 41
- CRANKING THE ENGINE 43
- ENGINE OPERATION 45
- Sudden Movement Hazard 46
- Sever Hazard 46
- Start switch 47
- Glow switch 47
- Power switch 47
- 042590-00E01 47
- Starting Failure 48
- Starting with Glow plug 49
- (If Equipped) 49
- REMOTE CONTROL 50
- HANDLE OPERATION 50
- CAUTIONS DURING 51
- OPERATION 51
- Stop switch 52
- 042590-00E02 52
- Emergency Shutdown 53
- CHECKING THE ENGINE 54
- AFTER OPERATION 54
- PERIODIC 55
- MAINTENANCE 55
- PERIODIC MAINTENANCE 56
- PRECAUTIONS 57
- Tightening Fasteners 58
- EPA MAINTENANCE 59
- REQUIREMENTS 59
- Installing Sample Port 60
- SCHEDULE 61
- PROCEDURES 65
- After Initial 50 Hours of 66
- Operation 66
- Every 50 Hours of Operation 71
- Changing the Engine Oil 73
- Every 250 Hours of Operation 74
- Every 1000 Hours of Operation 77
- Control Cables 79
- Alignment 79
- TROUBLESHOOTING 81
- INFORMATION 82
- TROUBLESHOOTING CHART 83
- LONG-TERM STORAGE 85
- DRAIN SEAWATER 86
- COOLING SYSTEM 86
- SPECIFICATIONS 89
- 2YM15 Engine Specifications 90
- 3YM20 Engine Specifications 91
- 3YM30E Engine Specifications 92
- 3YM30 Engine Specifications 93
- Marine Gear and Sail Drive 94
- Specifications 94
- WIRING DIAGRAMS 100
- SYSTEM DIAGRAMS 101
- EPA WARRANTY USA 103
- EPA WARRANTY USA ONLY 104
- Your Warranty Rights and 104
- Obligations: 104
- Warranty Period: 104
- Warranty Coverage: 105
- Exclusions: 105
- Owner’s Responsibility: 105
- Customer Assistance: 105
- EMISSION SYSTEM 107
- WARRANTY 107
- Warranted Parts: 108
- Customer Assistance 109
- EMISSION SYSTEM WARRANTY 110
- Maintenance Log 110
- OPERATION MANUAL 113
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