Yanmar 4JH45 Dokumentacja Strona 65
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PERIODIC MAINTENANCE
JH Series Operation Manual 59
12/05
Main Bolts and Nuts
Name
Thread Diameter
x Pitch
Lubricating Oil
Application
(thread portion and
seat surface)
Torque N·m (ft-lb)
Head bolt M10 x 1.25 Apply oil 88.2 ± 2.9 (65.1 ± 2.1)
Connecting rod bolt M9 x 1.0 Apply oil 44.1
+4.9/0
(32.5
+3.6/0
)
Flywheel bolt M10 x 1.25 Apply oil 83.3
+4.9/0
(61.4
+3.6/0
)
Metal cap bolt M12 x 1.5 Apply oil 98.0 ± 2.0 (72.3 ± 1.5)
Crank pulley bolt M14 x 1.5 Apply oil 88.2 ± 4.9 (65.1 ± 3.6)
Injector retainer bolt M8 x 1.25 Without oil 26.4 ± 2.0 (19.5 ± 1.5)
Rocker arm support bolt M8 x 1.25 Without oil 25.5 ± 1.5 (18.8 ± 1.1)
Rocker arm cover nut M8 x 1.25 Without oil 13.5 ± 0.5 (10.0 ± 0.4)
Supply pump gear nut M18 x 1.5 Without oil 80.0 ± 5.0 (59.0 ± 3.7)
Retainer bolt for
Flywheel speed sensor
M6 x 1.0 Without oil 8.0 ± 2.0 (5.9 ± 1.5)
Retainer bolt for
Cam shaft speed sensor
M6 x 1.0 Without oil 8.0 ± 0.5 (5.9 ± 0.4)
Retainer nut for
Lubricating Oil Cooler
M20 x 1.5 Without oil 78.5 ± 4.9 (57.9 ± 3.6)
High pressure
pipe nut
Injector M12 x 1.5 Without oil 29.4
+2/-4.4
(21.7
+1.5/-3.2
)
Rail M12 x 1.5 Without oil
Pump M16 x 1.0 Without oil
Glow plug M10 x 1.25 Without oil Body 14.7 to 19.6
(10.8 to 14.5)
M4 x 0.7
Terminal
nut
1.0 to 1.5
(0.7 to 1.1)
Heat exchanger set bolt M8 x 1.25 Without oil 37.2 ± 3.0 (27.4 ± 2.2)
Pressure sensor M6 x 1.0 Without oil 7.0 ± 1.4 (5.2 ± 1.0)
Starter relay terminal nut M6 x 1 Without oil 3.6 ± 0.6 (2.7 ± 0.4)
4JH45_4JH57_4JH80_4JH110_EN_OPM.book 59 ページ ２０１３年１０月８日 火曜日 午後３時５８分
- MARINE ENGINES 1
- 4JH45, 4JH57, 4JH80, 4JH110 2
- TABLE OF 3
- CONTENTS 3
- TABLE OF CONTENTS 4
- INTRODUCTION 7
- RECORD OF OWNERSHIP 8
- JH Series Operation Manual 3 9
- 9
- SAFETY PRECAUTIONS 10
- JH Series Operation Manual 5 11
- Poor Lighting Hazard 12
- Too l Haza rd 12
- Flying Object Hazard 12
- Coolant Hazard 12
- JH Series Operation Manual 7 13
- LOCATION OF SAFETY DECALS 14
- JH Series Operation Manual 9 15
- 10 JH Series Operation Manual 16
- PRODUCT OVERVIEW 17
- New Engine Break-In 18
- COMPONENT IDENTIFICATION 19
- Right Side (Viewed from 20
- Flywheel) - 4JH80/4JH110 20
- - 4JH80/4JH110 20
- NAMEPLATES 21
- FUNCTION OF MAJOR COMPONENTS 22
- ELECTRONIC CONTROL 23
- FEATURES 24
- CONTROL EQUIPMENT 25
- Instrument Panel 27
- Imperial Metric 30
- ScrollScroll 32
- These parameters are 33
- F1A - 3 AMP Fuse 35
- ACC Output 35
- Single-Lever Remote Control 36
- BEFORE YOU OPERATE 37
- DIESEL FUEL 38
- Filling the Fuel Tank 41
- Bleeding the Fuel System 42
- ENGINE OIL 43
- Engine Oil Viscosity 44
- Checking the Engine Oil 44
- MARINE GEAR OR SAIL 45
- DRIVE OIL 45
- Checking Marine Gear Oil 46
- Adding Marine Gear Oil 46
- ENGINE COOLANT 47
- 056989-00X00 48
- ENGINE OPERATION 51
- Start switch 53
- Power switch 53
- If the Engine Fails to Start 54
- Starting at Low Temperatures 54
- REMOTE CONTROL 55
- HANDLE OPERATION 55
- Switching to Trolling (KMH4A 56
- CAUTIONS DURING 57
- OPERATION 57
- Stop switch 58
- Emergency Shutdown 59
- CHECKING THE ENGINE 60
- AFTER OPERATION 60
- PERIODIC 61
- MAINTENANCE 61
- PERIODIC MAINTENANCE 62
- PRECAUTIONS 63
- Tightening Fasteners 64
- PERIODIC MAINTENANCE SCHEDULE 66
- PROCEDURES 68
- After Initial 50 Hours of 69
- Operation 69
- Every 50 Hours of Operation 75
- UPPER LEVEL 77
- LOWER LEVEL 77
- 0004566 77
- Every 500 Hours of Operation 83
- Every 1000 Hours of Operation 84
- 80 JH Series Operation Manual 86
- TROUBLESHOOTING 87
- INFORMATION 88
- TROUBLESHOOTING CHART 89
- DRAIN SEAWATER 98
- COOLING SYSTEM 98
- RETURNING THE ENGINE 99
- TO SERVICE 99
- LONG-TERM STORAGE 100
- 94 JH Series Operation Manual 100
- JH Series Operation Manual 95 101
- SPECIFICATIONS 101
- 4JH45 Engine 102
- 4JH57 Engine 103
- 4JH80 Engine 105
- 4JH110 Engine 106
- SYSTEM DIAGRAMS 109
- WIRING DIAGRAMS 123
- Figure 7 124
- 057149-00EN00 125
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