Yanmar MP series Dokumentacja

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Strona 1 - GENERATOR

KMGseriesOPERATION MANUALKMG65E-S3KMG65E-S6KMG65E-K3KMG65E-K6MARINEGENERATORP/N: 0AKMG-G00100

Strona 2

! DANGERNEVER connect the marine generatoroutput to external power (shore power). Athree-way switch must be installed by alicensed electrician to use

Strona 3 - CONTENTS

! WARNINGExposure HazardTo avoid injury, ALWAYSwear personal protectiveequipment includingappropriate clothing,gloves, work shoes,

Strona 4 - TABLE OF CONTENTS

! CAUTIONThe safety messages that follow haveCAUTION level hazards.Poor Lighting HazardAvoid personal injury or equipment damage.En

Strona 5 - INTRODUCTION

NOTICEObserve the following environmentaloperating conditions to maintain marinegenerator performance and avoidpremature marine generator wear:• NEVER

Strona 6 - RECORD OF OWNERSHIP

This Page Intentionally Left BlankSAFETY10 KMG65E Operation Manual

Strona 7 - SAFETY PRECAUTIONS

PRODUCT OVERVIEWPRODUCT OVERVIEWThis marine generator system outputsalternating current (230V / 50Hz) throughone or two power boxes. The current flows

Strona 8 - Before You Operate

Power box3kVAPower box3kVAPanelGeneratorTo 12V batteryTV Hair Dryer PCMicrowave ovenPanelPower box3kVAPower box3kVAPanelGeneratorTo 12V batteryTV Hair

Strona 9 - Maintenance

Marine Generator DesignationKMG 6 5 E Specification of outputE: Europe (230V / 50Hz) Size of generator

Strona 10 - WARNING

KM35A(2) SD50KM35A(2) SD500004607Figure 2Applicable Marine Gears and Sail DrivesThe KMG65E is available for the following marine gears and sail drives

Strona 11

COMPONENT IDENTIFICATIONMain Components(7)6kVA(6)(7)(6)(2)(3)(1)(4)3kVA(7)(5)(6)(3)(2)(3)(1)(4)(7)(6)(5)(2)0004608Figure 31 – Generator2 – Power Box3

Strona 12 - CAUTION

Disclaimers:All information, illustrations and specifications in this manual are based on the latestinformation available at the time of publishing. T

Strona 13 - KMG65E Operation Manual 9

GeneratorKMG65E-S3 and KMG65E-S6(1)(2)(7)(11)(14)((8)(12)(b)(3)(4)(13)(9)(10)(6)(a)(5)0004609Figure 4KMG65E-K3 and KMG65E-K60004610(2)(15)(7)(9)(10)(1

Strona 14 - 10 KMG65E Operation Manual

1 – Coupling2 – Generator Assembly3 – Generator Output Cable4 – Flange (Sail Drive)5 – Fan (Sail Drive)6 – Plate (Sail Drive)7 – Bolts (M8x25mm) and W

Strona 15 - PRODUCT OVERVIEW

Power Box(2)(3)(4)(6)(7)(8)(9)(10)(5)(1)0004611Figure 61 – Power Box2 – Input Port from Generator (3-pin)3 – Earth (Ground) Terminal for Input4 – Inpu

Strona 16

NAMEPLATEGeneratorThe generator nameplate is installed on thegenerator housing.M O D ELM FG .N o.KANZAKI KOKYUKOKI MFG CO., LTD.MADE IN JAPAN(2)(1)000

Strona 17 - KMG65E Models

Control Panel(1)(2)(3)(4)(5)(6)(7)0004614Figure 91 – Insufficient Engine Speed Warning Indicator2 – Power Box is Running Indicator3 – Power Box Temper

Strona 18

TECHNICAL DATAInstallation should be done only by aqualified technician. See your authorizedYanmar marine dealer or distributor.NOTICE: The marine gen

Strona 19 - COMPONENT IDENTIFICATION

This Page Intentionally Left BlankPRODUCT OVERVIEW22 KMG65E Operation Manual

Strona 20 - Generator

OPERATIONMARINE GENERATOROPERATIONThis section describes the procedure forperforming daily checks and the operatingprocedures. ! WAR

Strona 21

! CAUTIONPeriodic maintenance prevents unexpecteddowntime, reduces the number of accidentsdue to poor machine performance and helps

Strona 22 - Power Box

Starting the System1. Ensure the power box switch on thecontrol panel is OFF.2. Start the engine and set the enginespeed according to the electricequi

Strona 23 - NAMEPLATE

TABLE OFCONTENTSPageIntroduction ... 1Record of Ownership ...

Strona 24 - Control Panel

Checks During Operation• Check the indicators on control panel(s) from time to time during operation.• Check that Power Box is Running indicator is il

Strona 25 - TECHNICAL DATA

Stopping the SystemNOTICE: NEVER turn the power box OFFand stop the engine immediately after a longperiod of operation at heavy load. Decreasethe elec

Strona 26

This Page Intentionally Left BlankOPERATION28 KMG65E Operation Manual

Strona 27 - OPERATION

MAINTENANCEThis section of the Operation Manualdescribes the procedures for proper careand maintenance of this system.! DANGERExplosion HazardNEVER ch

Strona 28 - DAILY CHECKS

! WARNINGSever HazardRotating parts can causesevere injury or death. NEVERwear jewelry, unbuttonedcuffs, ties or loose fittingcloth

Strona 29 - Gen Temp

! CAUTIONSlipping and Tripping HazardEnsure that adequate floorspace is set aside for servicingmarine generator. The floorspace mus

Strona 30 - Checks During Operation

TORQUE CHARTSStandard Torque Chart(Generator)Thread Size x Pitch mm M6x1.0 M8x1.25 M10x1.5 M12x1.75TighteningTorqueAluminum N·m 8.8 ± 1.0 20.6 ± 2.0 3

Strona 31 - Stopping the System

CHANGING FUSESThere are two or four fuses in the marinegenerator system, depending on thenumber of power boxes installed. One islocated on each contro

Strona 32

CHANGING INDICATORLEDS1. Disconnect battery cables, beginningwith negative (-) cable first, or turnbattery master switch (if equipped) toOFF.2. Discon

Strona 33 - MAINTENANCE

TROUBLESHOOTINGTROUBLESHOOTINGCHARTNo. Problem Symptom Possible Cause Corrective Action1 Systemdoes notstartPower Box isRunning indicatordoes NOT ligh

Strona 34

Standard Torque Chart (Generator) ... 32Changing Fuses ... 33Changing Indicator LEDs

Strona 35

No. Problem Symptom Possible Cause Corrective Action8 Starting thesystemPower Box isRunning indicatorlights, but powerbox has no outputWiring of power

Strona 36 - TORQUE CHARTS

Inv Temp.MORE SPEEDOFF ONGen Temp.Inv Temp.MORE SPEEDOFF ONGen Temp.Inv Temp.MORE SPEEDOFF ONGen Temp.Inv Temp.MORE SPEEDOVERLOADOFF ONGen Temp.Inv Te

Strona 37 - CHANGING FUSES

This Page Intentionally Left BlankTROUBLESHOOTING38 KMG65E Operation Manual

Strona 38 - CHANGING INDICATOR

SPECIFICATIONSGENERAL SPECIFICATIONSMarine Generator SpecificationsItems Model Number RemarksKMG65E-S3KMG65E-S6KMG65E-K3KMG65E-K6System Output Voltage

Strona 39 - TROUBLESHOOTING

System SpecificationsItems Model Number RemarksKMG65E-S3KMG65E-K3KMG65E-S6KMG65E-K6Quantity ofConnected PowerBox(es)— 1 2 ContinuousOutputkVA 3.0 6.0

Strona 40

SYSTEM DIAGRAMSPower Box and Control Panel320[14.17]320[12.60]220[8.66]340[13.39]145[5.71]320[14.17]340[13.39]100[3.94]100[3.94]86[3.39]0004623Figure

Strona 41

Wiring Diagram 1 2 3 4 5 6 7 8REDBLACKBLUEYELLOWORANGEBROWNRBLYOBN2M6M2MNOTEPANEL ASSY

Strona 42

INTRODUCTIONWelcome to the world of Yanmar Marine!Yanmar Marine offers systems andaccessories for all types of boats, fromrunabouts to sailboats, and

Strona 43 - SPECIFICATIONS

RECORD OF OWNERSHIPTake a few moments to record the information you need when you contact Yanmar forservice, parts or literature.Marine Generating Sys

Strona 44

SAFETYYanmar considers safety of greatimportance and recommends that anyonethat comes into close contact with itsproducts, such as those who install,o

Strona 45 - SYSTEM DIAGRAMS

General Information! DANGERThere is no substitute for common senseand careful practices. Improper practices orcarelessness can cause burns, cuts,mutil

Strona 46 - Wiring Diagram

During Operation andMaintenance! DANGERThe safety messages that follow haveDANGER level hazards.NEVER connect medical appliances suchas a life-support

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