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TABLE OF
CONTENTS
Page
Introduction .............................................................. 1
Record of Ownership .............................................. 2
Safety ....................................................................... 3
Safety Precautions ................................................. 4
General Information ......................................... 4
Before You Operate ......................................... 4
During Operation and Maintenance ..................... 4
Location of Safety Decals ........................................ 8
Product Overview ...................................................... 9
Yanmar GM Features and Applications ....................... 9
New Engine Break-In ...................................... 10
Component Identification ........................................ 11
Service Side - 1GM10 with KM2P ...................... 11
Non-Service Side - 1GM10 with KM2P ................ 12
Location of Nameplates .......................................... 13
Emission-Control Labels .................................. 13
Major Components and Functions ............................ 14
Control Equipment ................................................ 15
Instrument Panel (Optional) .............................. 15
Optional Single-Lever Throttle and Shift
Console ....................................................... 18
Before You Operate .................................................. 19
Diesel Fuel .......................................................... 19
Diesel Fuel Specifications ................................ 19
Filling the Fuel Tank ........................................ 22
Engine Oil ........................................................... 23
Engine Oil Specifications ................................. 23
Engine Oil Viscosity ........................................ 23
GM Series Operation Manual iii
© 2007 Yanmar Marine International
- OPERATION MANUAL 1
- TABLE OF 3
- CONTENTS 3
- TABLE OF CONTENTS 4
- INTRODUCTION 7
- RECORD OF OWNERSHIP 8
- SAFETY PRECAUTIONS 10
- WARNING 11
- CAUTION 12
- GM Series Operation Manual 7 13
- LOCATION OF SAFETY DECALS 14
- PRODUCT OVERVIEW 15
- New Engine Break-In 16
- COMPONENT IDENTIFICATION 17
- Non-Service Side - 1GM10 with 18
- LOCATION OF 19
- NAMEPLATES 19
- CONTROL EQUIPMENT 21
- BEFORE YOU OPERATE 25
- Additional Technical Fuel 26
- Requirements 26
- Handling Diesel Fuel 26
- To fill the fuel tank: 28
- ENGINE OIL 29
- Checking the Engine Oil 30
- Adding Engine Oil 30
- MARINE GEAR OR SAIL 31
- DRIVE OIL 31
- CRANKING THE ENGINE 32
- MANUALLY 32
- ELECTRICALLY 33
- DAILY CHECKS 34
- GM Series Operation Manual 29 35
- ENGINE OPERATION 37
- STARTING THE ENGINE 38
- Starting the Engine Manually 39
- After Starting Failure 40
- THROTTLE AND SHIFT 42
- LEVER OPERATION 42
- PRECAUTIONS DURING 43
- OPERATION 43
- SHUTTING DOWN THE 44
- CHECKING THE ENGINE 45
- AFTER OPERATION 45
- PERIODIC MAINTENANCE 47
- PRECAUTIONS 49
- Tightening Fasteners 50
- EPA MAINTENANCE 51
- REQUIREMENTS 51
- SCHEDULE 52
- Marine Engines 54
- PROCEDURES 55
- Changing the Engine Oil 56
- Changing the Marine Gear Oil 56
- Adjusting the Propeller Shaft 58
- Alignment 58
- Separator 58
- Every 150 Hours of Operation 59
- Draining the Fuel Tank 60
- Every 1000 Hours of Operation 64
- TROUBLESHOOTING 65
- INFORMATION 66
- TROUBLESHOOTING CHART 67
- LONG-TERM STORAGE 71
- DRAINING THE COOLING 72
- SPECIFICATIONS 73
- 1GM10C Engine Specifications 75
- 1GM10V Engine Specifications 77
- SYSTEM DIAGRAMS 79
- 82
- Your Warranty Rights and 87
- Obligations: 87
- California 87
- Warranty Coverage: 88
- Warranted Parts: 88
- Exclusions: 88
- Customer Assistance 89
- Maintenance Log 90
- 86 GM Series Operation Manual 92
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