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SAFETY
16 BY Series Operation Manual
A WARNING
BURN HAZARD!
• If you must drain the engine oil
while it is still hot, stay clear of
the hot engine oil to avoid
being burned.
• ALWAYS wear eye protection.
• Failure to comply could result
in death or serious injury.
0000011en
A WARNING
BURN HAZARD!
• Wait until the engine cools
before draining seawater from
the cooling system. Hot
seawater may splash and burn
you.
• Failure to comply could result
in death or serious injury.
0000016enMarine
A WARNING
BURN HAZARD!
• Keep your hands, and other
body parts, away from hot
engine surfaces such as the
muffler, exhaust pipe,
turbocharger and engine block
during operation and shortly
after you shut the engine
down. These surfaces are
extremely hot while the engine
is operating and could
seriously burn you.
• Failure to comply could result
in death or serious injury.
0000015enBY
A WARNING
FIRE HAZARD!
• Undersized wiring systems can
cause an electrical fire.
• Failure to comply could result
in death or serious injury.
0000027en
- BY series 1
- OPERATION MANUAL 2
- BY Series Operation Manual 3
- TABLE OF 4
- CONTENTS 4
- TABLE OF CONTENTS 5
- INTRODUCTION 8
- RECORD OF OWNERSHIP 9
- A DANGER 10
- A WARNING 10
- SAFETY PRECAUTIONS 11
- A CAUTION 11
- 18 BY Series Operation Manual 25
- BY Series Operation Manual 19 26
- 20 BY Series Operation Manual 27
- BY Series Operation Manual 21 28
- 22 BY Series Operation Manual 29
- PRODUCT 30
- OVERVIEW 30
- PRODUCT OVERVIEW 31
- COMPONENT IDENTIFICATION 32
- Top View - 4BY 33
- Left Side - 6BY 33
- Right Side - 6BY 34
- Top View - 6BY 34
- LOCATION OF LABEL AND 35
- NAMEPLATES 35
- FUNCTION OF MAJOR COMPONENTS 36
- FUSES AND RELAYS 38
- ENGINE COVER 39
- BEFORE YOU 40
- BEFORE YOU OPERATE 45
- DIESEL FUEL 46
- ENGINE OIL 49
- 0000005B 50
- Recommended Engine Oil 51
- LongLife 01 Oils 51
- LongLife 04 Oils 54
- Checking Engine Oil 55
- Adding Engine Oil 55
- MARINE GEAR OR STERN 56
- DRIVE OIL 56
- ENGINE COOLANT 56
- Recommended Engine Coolant 58
- POWER STEERING FLUID 59
- DAILY CHECKS 59
- 54 BY Series Operation Manual 61
- OPERATION 62
- ENGINE OPERATION 66
- STARTING THE ENGINE 67
- SHUTTING DOWN THE 68
- CHECKING THE ENGINE 68
- AFTER OPERATION 68
- PERIODIC 70
- MAINTENANCE 70
- PRECAUTIONS 84
- EPA REQUIREMENTS 85
- SCHEDULE 86
- PROCEDURES 90
- Every 50 Hours of Operation 92
- Every 250 Hours of Operation 94
- 008429-00X 95
- 0003659B 100
- PERIODIC MAINTENANCE 101
- TROUBLESHOOTING 104
- TROUBLESHOOTING CHART 105
- Vibration - Drive Disengaged 106
- Vibration - Drive Engaged 106
- Engine Knocks 107
- Low Power Output 107
- Engine Overheat 108
- Engine Runs Cold 108
- Coolant Loss 108
- INFORMATION 109
- LONG-TERM 114
- LONG-TERM STORAGE 115
- Drain Seawater Cooling System 115
- 0003663 116
- SPECIFICATIONS 118
- Tightening Fasteners 121
- EPA WARRANTY 122
- USA ONLY 122
- EPA WARRANTY USA ONLY 123
- Warranty Period: 123
- Warranty Coverage: 123
- Exclusions: 123
- Owner’s Responsibility: 124
- Customer Assistance: 124
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