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PERIODIC MAINTENANCE
BY Series Operation Manual 67
A DANGER
FIRE AND EXPLOSION
HAZARD!
• Diesel fuel is flammable and
explosive under certain
conditions.
• Before you operate the engine,
check for fuel leaks. Replace
rubberized fuel hoses every
two years or every 500 hours of
engine operation, whichever
comes first, even if the engine
has been out of service.
Rubberized fuel lines tend to
dry out and become brittle
after two years or 500 hours of
engine operation, whichever
comes first.
• Failure to comply will result in
death or serious injury.
0000015enBY
A DANGER
EXPLOSION HAZARD!
• NEVER check the remaining
battery charge by shorting out
the terminals. This will result in
a spark and may cause an
explosion or fire. Use a
hydrometer to check the
remaining battery charge.
• If the electrolyte is frozen,
slowly warm the battery before
you recharge it.
• Failure to comply will result in
death or serious injury.
0000007en
A DANGER
NEVER start the engine unless
the air filter is installed.
Failure to comply will result in
death or serious injury.
0000025en
- BY series 1
- OPERATION MANUAL 2
- BY Series Operation Manual 3
- TABLE OF 4
- CONTENTS 4
- TABLE OF CONTENTS 5
- INTRODUCTION 8
- RECORD OF OWNERSHIP 9
- A DANGER 10
- A WARNING 10
- SAFETY PRECAUTIONS 11
- A CAUTION 11
- 18 BY Series Operation Manual 25
- BY Series Operation Manual 19 26
- 20 BY Series Operation Manual 27
- BY Series Operation Manual 21 28
- 22 BY Series Operation Manual 29
- PRODUCT 30
- OVERVIEW 30
- PRODUCT OVERVIEW 31
- COMPONENT IDENTIFICATION 32
- Top View - 4BY 33
- Left Side - 6BY 33
- Right Side - 6BY 34
- Top View - 6BY 34
- LOCATION OF LABEL AND 35
- NAMEPLATES 35
- FUNCTION OF MAJOR COMPONENTS 36
- FUSES AND RELAYS 38
- ENGINE COVER 39
- BEFORE YOU 40
- BEFORE YOU OPERATE 45
- DIESEL FUEL 46
- ENGINE OIL 49
- 0000005B 50
- Recommended Engine Oil 51
- LongLife 01 Oils 51
- LongLife 04 Oils 54
- Checking Engine Oil 55
- Adding Engine Oil 55
- MARINE GEAR OR STERN 56
- DRIVE OIL 56
- ENGINE COOLANT 56
- Recommended Engine Coolant 58
- POWER STEERING FLUID 59
- DAILY CHECKS 59
- 54 BY Series Operation Manual 61
- OPERATION 62
- ENGINE OPERATION 66
- STARTING THE ENGINE 67
- SHUTTING DOWN THE 68
- CHECKING THE ENGINE 68
- AFTER OPERATION 68
- PERIODIC 70
- MAINTENANCE 70
- PRECAUTIONS 84
- EPA REQUIREMENTS 85
- SCHEDULE 86
- PROCEDURES 90
- Every 50 Hours of Operation 92
- Every 250 Hours of Operation 94
- 008429-00X 95
- 0003659B 100
- PERIODIC MAINTENANCE 101
- TROUBLESHOOTING 104
- TROUBLESHOOTING CHART 105
- Vibration - Drive Disengaged 106
- Vibration - Drive Engaged 106
- Engine Knocks 107
- Low Power Output 107
- Engine Overheat 108
- Engine Runs Cold 108
- Coolant Loss 108
- INFORMATION 109
- LONG-TERM 114
- LONG-TERM STORAGE 115
- Drain Seawater Cooling System 115
- 0003663 116
- SPECIFICATIONS 118
- Tightening Fasteners 121
- EPA WARRANTY 122
- USA ONLY 122
- EPA WARRANTY USA ONLY 123
- Warranty Period: 123
- Warranty Coverage: 123
- Exclusions: 123
- Owner’s Responsibility: 124
- Customer Assistance: 124
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