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BY Series Operation Manual iii
BY Series Operation Manual
TABLE OF
CONTENTS
Page
Record of Ownership ................................................. 2
Safety Precautions..................................................... 4
Before You Operate............................................. 4
During Operation and Maintenance..................... 5
Yanmar BY-Series Features and Applications......... 23
Component Identification ......................................... 25
Left Side - 4BY .................................................. 25
Right Side - 4BY ................................................ 25
Top View - 4BY.................................................. 26
Left Side - 6BY .................................................. 26
Right Side - 6BY ................................................ 27
Top View - 6BY.................................................. 27
Location of Label and Nameplates........................... 28
Function of Major Components................................ 29
Fuses and Relays .................................................... 31
Engine Cover ........................................................... 32
Diesel Fuel ............................................................... 39
Diesel Fuel Specifications ................................. 39
Filling the Fuel Tank .......................................... 40
Bleeding the Fuel System.................................. 41
Engine Oil................................................................. 42
Engine Oil Specifications................................... 43
Recommended Engine Oil................................. 44
Checking Engine Oil .......................................... 48
Adding Engine Oil.............................................. 48
Marine Gear or Stern Drive Oil................................. 49
- BY series 1
- OPERATION MANUAL 2
- BY Series Operation Manual 3
- TABLE OF 4
- CONTENTS 4
- TABLE OF CONTENTS 5
- INTRODUCTION 8
- RECORD OF OWNERSHIP 9
- A DANGER 10
- A WARNING 10
- SAFETY PRECAUTIONS 11
- A CAUTION 11
- 18 BY Series Operation Manual 25
- BY Series Operation Manual 19 26
- 20 BY Series Operation Manual 27
- BY Series Operation Manual 21 28
- 22 BY Series Operation Manual 29
- PRODUCT 30
- OVERVIEW 30
- PRODUCT OVERVIEW 31
- COMPONENT IDENTIFICATION 32
- Top View - 4BY 33
- Left Side - 6BY 33
- Right Side - 6BY 34
- Top View - 6BY 34
- LOCATION OF LABEL AND 35
- NAMEPLATES 35
- FUNCTION OF MAJOR COMPONENTS 36
- FUSES AND RELAYS 38
- ENGINE COVER 39
- BEFORE YOU 40
- BEFORE YOU OPERATE 45
- DIESEL FUEL 46
- ENGINE OIL 49
- 0000005B 50
- Recommended Engine Oil 51
- LongLife 01 Oils 51
- LongLife 04 Oils 54
- Checking Engine Oil 55
- Adding Engine Oil 55
- MARINE GEAR OR STERN 56
- DRIVE OIL 56
- ENGINE COOLANT 56
- Recommended Engine Coolant 58
- POWER STEERING FLUID 59
- DAILY CHECKS 59
- 54 BY Series Operation Manual 61
- OPERATION 62
- ENGINE OPERATION 66
- STARTING THE ENGINE 67
- SHUTTING DOWN THE 68
- CHECKING THE ENGINE 68
- AFTER OPERATION 68
- PERIODIC 70
- MAINTENANCE 70
- PRECAUTIONS 84
- EPA REQUIREMENTS 85
- SCHEDULE 86
- PROCEDURES 90
- Every 50 Hours of Operation 92
- Every 250 Hours of Operation 94
- 008429-00X 95
- 0003659B 100
- PERIODIC MAINTENANCE 101
- TROUBLESHOOTING 104
- TROUBLESHOOTING CHART 105
- Vibration - Drive Disengaged 106
- Vibration - Drive Engaged 106
- Engine Knocks 107
- Low Power Output 107
- Engine Overheat 108
- Engine Runs Cold 108
- Coolant Loss 108
- INFORMATION 109
- LONG-TERM 114
- LONG-TERM STORAGE 115
- Drain Seawater Cooling System 115
- 0003663 116
- SPECIFICATIONS 118
- Tightening Fasteners 121
- EPA WARRANTY 122
- USA ONLY 122
- EPA WARRANTY USA ONLY 123
- Warranty Period: 123
- Warranty Coverage: 123
- Exclusions: 123
- Owner’s Responsibility: 124
- Customer Assistance: 124
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