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PERIODIC MAINTENANCE
80 BY Series Operation Manual
c: Check : Replace z: Contact your authorized Yanmar marine dealer or distributor
System Item
Periodic Maintenance Interval
Daily
Every 50
hours or
monthly
whichever
comes
first
Every 250
hours or
one year
whichever
comes
first
Every 500
hours or
2 years
whichever
comes
first
Whole Visual inspection of engine exterior
c
Before
starting
Fuel System
Check for fuel leakage
c
Before
starting
Check the fuel level and refill if necessary
c
Before
starting
Drain water and sediment from fuel tank
c
Drain the fuel filter / water separator If
necessary
c
Replace the fuel pre-filter
Replace the fuel fine filter
Replace fuel filter / water separator
element
Check the fuel pump and fuel lines
z
Lubricating
System
Check the engine oil level and refill if
necessary
c
Before
starting
Change the engine oil and replace the oil
filter element
Initial 50
Cooling
System -
Engine
Coolant
Visual inspection of cooling system
c
Before
starting
Check coolant level and check for leaks
c
Before
starting
Replace coolant
- BY series 1
- OPERATION MANUAL 2
- BY Series Operation Manual 3
- TABLE OF 4
- CONTENTS 4
- TABLE OF CONTENTS 5
- INTRODUCTION 8
- RECORD OF OWNERSHIP 9
- A DANGER 10
- A WARNING 10
- SAFETY PRECAUTIONS 11
- A CAUTION 11
- 18 BY Series Operation Manual 25
- BY Series Operation Manual 19 26
- 20 BY Series Operation Manual 27
- BY Series Operation Manual 21 28
- 22 BY Series Operation Manual 29
- PRODUCT 30
- OVERVIEW 30
- PRODUCT OVERVIEW 31
- COMPONENT IDENTIFICATION 32
- Top View - 4BY 33
- Left Side - 6BY 33
- Right Side - 6BY 34
- Top View - 6BY 34
- LOCATION OF LABEL AND 35
- NAMEPLATES 35
- FUNCTION OF MAJOR COMPONENTS 36
- FUSES AND RELAYS 38
- ENGINE COVER 39
- BEFORE YOU 40
- BEFORE YOU OPERATE 45
- DIESEL FUEL 46
- ENGINE OIL 49
- 0000005B 50
- Recommended Engine Oil 51
- LongLife 01 Oils 51
- LongLife 04 Oils 54
- Checking Engine Oil 55
- Adding Engine Oil 55
- MARINE GEAR OR STERN 56
- DRIVE OIL 56
- ENGINE COOLANT 56
- Recommended Engine Coolant 58
- POWER STEERING FLUID 59
- DAILY CHECKS 59
- 54 BY Series Operation Manual 61
- OPERATION 62
- ENGINE OPERATION 66
- STARTING THE ENGINE 67
- SHUTTING DOWN THE 68
- CHECKING THE ENGINE 68
- AFTER OPERATION 68
- PERIODIC 70
- MAINTENANCE 70
- PRECAUTIONS 84
- EPA REQUIREMENTS 85
- SCHEDULE 86
- PROCEDURES 90
- Every 50 Hours of Operation 92
- Every 250 Hours of Operation 94
- 008429-00X 95
- 0003659B 100
- PERIODIC MAINTENANCE 101
- TROUBLESHOOTING 104
- TROUBLESHOOTING CHART 105
- Vibration - Drive Disengaged 106
- Vibration - Drive Engaged 106
- Engine Knocks 107
- Low Power Output 107
- Engine Overheat 108
- Engine Runs Cold 108
- Coolant Loss 108
- INFORMATION 109
- LONG-TERM 114
- LONG-TERM STORAGE 115
- Drain Seawater Cooling System 115
- 0003663 116
- SPECIFICATIONS 118
- Tightening Fasteners 121
- EPA WARRANTY 122
- USA ONLY 122
- EPA WARRANTY USA ONLY 123
- Warranty Period: 123
- Warranty Coverage: 123
- Exclusions: 123
- Owner’s Responsibility: 124
- Customer Assistance: 124
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